Monday, December 18, 2006

HEAT technology has only been developed for steel materials, which include: Tool Steels, Stainless Steel, High Alloy Steels, Titanium, and Exotics. Thicknesses ranging from 1.0” to 12.0” are available (25mm to 300mm).

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No. HEAT technology only applies to poor flush conditions, and cannot be combined with the standard “High Speed” optimum flush condition technology. However, a very large majority of jobs do not allow for optimum flushing, so the HEAT technology is very attractive and can be used for a large number of jobs.

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 Friday, December 08, 2006

No!  HEAT technology greatly increases the machining speeds of poor flushing conditions, but it does not reflect the fastest machining speed. We have dedicated “High Speed” machining technology that reflects the fastest machining speeds…which requires and utilizes “optimum” flushing conditions, and uses higher flushing pressures of 1.2 - 1.6 Mpa (174 – 232 psi).

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Tomorrow we'll be presenting a webcast on HEAT at www.makino.com/events (or click the icon on the home page).

Nick Casbar, our National Sales Manager, will be presenting the basic features. Then he'll turn it over to a shop owner using HEAT that is experiencing amazing results!

Register to attend at www.makino.com/events today. If you miss the live event, an archive will be posted next week.

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 Tuesday, November 28, 2006

The new HEAT nozzles are typically set to within 0.300” of the work piece, which can easily be an “eye-balled” operation. This makes setups easy and fast, and actually helps to make operation safer by eliminating the potential of machine crashes of the machining nozzles into the work piece or into clamping/fixturing.

Keep those questions coming to Jeff.Kiszonas@makino.com!

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 Wednesday, November 22, 2006

I just spoke with another HEAT customer, and he was VERY pleased with his test cut results...

He told me that he currently cuts this on a competitor's machine, and his cycle time is about 40 hours…compared to our 16 hours! So that’s a 60% reduction in cycle time! This customer also stated that he has cut these parts in a different model machine from the same competitor in about 36 hours. He wasn’t sure if there was something that he or his setup guy was doing wrong on his machines, but he did state that because the plates are not perfectly flat, they typically set the upper head to within 0.015” of the highest point on the plates. I also discussed with the customer that our HEAT technology does not require sealed off conditions, and that our heads (upper and lower) were set to about 0.300”  away from the plates. He seemed impressed with this, and he realized that this would make for easier setups within the machine. He also stated that a lot of their work (surgical instruments) has poor flushing conditions, so HEAT could possibly help him out in a very big way!

Competitor's machine: 40 hours
Another competitor's machine (same manufacturer with a newer, upgraded technology): 36 hours
Makino SP43 with HEAT: 16 hours…wow!!!

If you'd like to try HEAT, or have a testimonial to share, please email me at Jeff.Kiszonas@makino.com.

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 Friday, November 17, 2006

The HEAT modifications/upgrades for existing machines include 5 items:

  1. New (special) nozzles
  2. Pump/Plumbing modification
  3. Replacement of mechanical filtration pressure sensor with a new digital sensor
  4. New controller software
  5. New machining conditions (power settings library)
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A good question submitted the other day... here's the answer.

HEAT technology greatly increases the flushing pressure during non-optimum (poor flush) conditions. The standard poor flush technology (Both Away) uses pressures of 0.25 Mpa (36psi), where the HEAT technology uses 1.0Mpa (145psi)!

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