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Tuesday, March 11, 2008
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Medical Test Part
One of our EDM Applications Engineers recently performed some comparison test cuts on a medical production job. These results show comparative data between the Makino SP43 and one our competitor's machines, as well as between hard brass wire and Versacut H wire.
Parts : KNEE REPLACEMENT PART (Medical Production)
Material : STAINLESS STEEL
Thickness: 2.500"
Wire Diameter: .012" (brass and coated)
Number of passes - 1 rough, 1 skim
MAKINO SP43 (WITH VERSACUT H)
Cutting Time : 1 Hour 25 Minutes. (1.42) (85 min)
Wire Consumption : 1071 Yards.
MAKINO SP43 (WITH HARD BRASS WIRE)
Cutting Time : 1 Hour 54 Minutes. (1.90) (114 min)
Wire Consumption : 1471 Yards.
COMPETITOR (WITH HARD BRASS WIRE)
Cutting Time : 2 Hours 20 Minutes. (2.33) (140 min)
Wire Consumption : 1647 Yards.
The Makino SP43 was:
25.4% faster in this application when using VersaCut H compared to hard brass wire.
18.6% FASTER than the competition when using Hard Brass Wire.
39.3 % FASTER than the competition when using VersaCut H wire.
And had:
27.2% Less wire consumption in this application when using Versacut H compared to hard brass wire.
10.7% LESS wire consumption than the competition when using Hard Brass Wire.
35% LESS wire consumption than the competition when using VersaCut H Wire.
Since this testing was done on the floor of a Makino customer, the competitor's machine was not tested with Versacut H. I would expect, however, that even the competitor would see a substantial difference in cycle time and wire consumption by switching from hard brass to Versacut H wire, assuming of course that the competitor's machine can successfully run coated wires as well as brass wires.
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Blogger Bio
Jeff Kiszonas is the EDM product manager for Makino in Auburn Hills, Michigan.
Jeff can be reached at
Jeff.Kiszonas@makino.com
or by calling (248) 232-6208.
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